Diesel
Stored on site; EPA calls it the most common choice. FEMA notes it degrades over time, so test and polish fuel and avoid oversized tanks. Downsides: deliveries, spill risk, environmental rules.
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A commercial standby generator is a permanently installed engine-generator set that powers selected loads when utility power fails, usually switched in by an automatic transfer switch. For a public agency, the right unit follows from four decisions: how the electrical code classifies the loads, the NFPA 110 level and type, a fuel you can count on in a disaster, and an engineered load calculation.
ISO 8528-1 defines four ratings for engine-driven generator sets. The Defense Department's design criteria, UFC 3-540-01, repeat them and warn that manufacturers' own definitions may differ, so ask which one a quote uses.
| Rating (ISO 8528-1) | Load | Hours per year |
|---|---|---|
| Emergency standby power (ESP) | Variable, during a utility outage or a test | Up to 200 |
| Limited-time running power (LTP) | Under agreed operating conditions | Up to 500 |
| Prime power (PRP) | Variable, averaging no more than 70 percent of the rating (UFC 3-540-01) | Unlimited |
| Continuous power (COP) | Constant | Unlimited |
Nameplates usually show both standby and prime kW. An NFPA 110 annex note says a 100 kW standby set is normally considered an 80 kW set for prime power. For outages lasting days, size against the prime rating.
The National Electrical Code (NEC, NFPA 70) has three articles for backup power. NFPA 110, the standard for emergency and standby power systems, lines up with the first two.
| NEC article | Covers | Power within | NFPA 110 |
|---|---|---|---|
| 700, emergency | Systems a government authority classes as emergency, for life safety | 10 seconds | Level 1 |
| 701, legally required standby | Other code-required loads, such as heating, sewage disposal and lighting | 60 seconds | Level 2 |
| 702, optional standby | Loads that life safety does not depend on | No set time; may be manual | Outside its scope |
Level 1 applies where failure could cost lives or cause serious injury, Level 2 where it is less critical. NFPA 110 also sets Type, the most seconds the load may go without power (Type 10 means 10 seconds), and Class, the hours it must run at rated load without refueling, from Class 0.083 (five minutes) to Class X. NEC Article 708 adds rules for sites that must run continuously for public safety. Your local code authority, the authority having jurisdiction (AHJ), decides what applies.
Code-required power covers short-term needs such as evacuation, FEMA notes, not long outages. The mission sets the rest.
| Facility | What usually drives it | Loads to list first |
|---|---|---|
| Water and wastewater | State design standards. The 2018 Recommended Standards for Water Works, used in several Great Lakes and upper Mississippi states, call for dedicated standby power to treat or pump water to meet average day demand. | Treatment processes and key pumping stations |
| Schools and shelters | Life safety code loads, plus the shelter mission. FEMA says the part of a school used as a shelter should be classified Risk Category IV. | Life safety loads, then heating and food preparation for multi-day shelters |
| 911 and public safety | Continuity. FEMA notes EOCs (emergency operations centers) and 911 dispatch are in greatest demand right after an event. | Dispatch and communications. FEMA says EOCs often power the whole facility, with fuel for a week or more. |
| Municipal buildings | Life safety code loads; the rest is a continuity choice under NEC Article 702. | Life safety, then what staff need. FEMA says climate and air conditioning affect size most. |
Stored on site; EPA calls it the most common choice. FEMA notes it degrades over time, so test and polish fuel and avoid oversized tanks. Downsides: deliveries, spill risk, environmental rules.
No tank to refill and, per EPA, quieter and cleaner. FEMA warns pipeline supply can fail in wind, flood or earthquake or be shut off before storms, and advises against it for critical facilities unless service is assured.
EPA describes units that use natural gas and diesel, so diesel takes over if gas is cut. CISA says to test fuel switching rigorously and suggests two smaller generators on different fuels instead.
Stored on site and, per FEMA, keeps indefinitely. EPA notes it suits rural areas but needs deliveries, limits generator size, and leased tanks can usually be filled only by the leasing supplier.
For Level 1 systems where off-site fuel is likely to be interrupted, NFPA 110 requires an alternate fuel stored on site, with automatic transfer.
Start with a load list. UFC 3-540-01 asks designers to find peak demand, the largest step load, motor starting and nonlinear loads such as drives and UPS units. Check both capacity figures: kilowatts (kW), the real power that does work, and kilovolt-amperes (kVA), voltage times current. kW equals kVA times the power factor.
Motors set the peak. UFC 3-540-01 puts inrush at up to six times running current. In a FEMA example, starting a 10 hp motor with NEC code letter K on top of 35 kVA of other load needs about 125 kVA; with code letter D, about 80 kVA. Staggered starts, soft starters and variable frequency drives shrink the generator but cut starting torque.
Do not overshoot. FEMA advises against a diesel set more than double the load, since light loading causes wet stacking: unburned fuel and soot in the exhaust.
An automatic transfer switch (ATS) senses the outage, starts the generator, moves the load once voltage and frequency are stable, then transfers back when utility power returns. NEC emergency and legally required standby systems need one; optional standby may be manual. Since its 2017 edition, the NEC has also required emergency systems that rely on one generator to have a permanent way to connect a temporary source during repairs, with exceptions; the emergency generator rental guide covers these connection points.
EPA recommends weatherproof enclosures with room for service and placement above flood level, commonly three feet above the 100-year floodplain. For diesel tanks, it cites an Army Corps of Engineers rule of thumb: 0.07 gallons per hour × kW × 24 = gallons per day. More than 1,320 gallons above ground, counting containers of 55 gallons or more, can bring a site under EPA's Spill Prevention, Control, and Countermeasure (SPCC) rule.
New stationary diesel engines fall under EPA's New Source Performance Standards, 40 CFR part 60, Subpart IIII; natural gas and propane engines fall under Subpart JJJJ, with the same operating rules. To keep emergency status under 40 CFR 60.4211(f):
EPA notes that in most cases a state or local air permit is also needed.
During Hurricane Sandy, EPA notes, many generators failed after a day or two because they had not been exercised and maintained. NFPA 110 requires diesel sets in an emergency power supply system to run monthly for at least 30 minutes, at a load that holds the manufacturer's minimum exhaust temperature or reaches 30 percent of nameplate kW. A load bank, a portable resistive load, can make up the difference.
Sets that cannot reach that load also need a periodic test with added load; the required steps depend on the NFPA 110 edition your AHJ (authority having jurisdiction) enforces, so confirm it. Transfer switches are operated monthly. Log every test hour, since they count toward EPA's 100.
Sourcewell, a State of Minnesota local government unit and service cooperative, competitively solicits contracts for public agencies. Its solicitation #11338 lists BIDR Technologies under Sourcewell Contract #062326-BIDR, whose scope runs from standby, prime and mobile systems through transfer switches and fuel tanks to installation, maintenance and rentals. The contract page has the full list, and the Sourcewell generator contract guide explains it.
No reliable rule of thumb exists. Size comes from a load list: running load, the largest motor or group starting at once, allowable voltage dip and nonlinear loads. In FEMA's example, one motor's code letter moves the peak from about 80 kVA to about 125 kVA. Have an engineer run the numbers.
ISO 8528-1 limits emergency standby power to 200 hours a year, while prime power allows unlimited hours at a variable load. EPA notes standby units are designed for short-term use. For outages measured in days, ask for the prime rating and size against it.
Not if it is to stay an emergency engine under EPA's Subpart IIII. The 50 non-emergency hours allowed each year cannot be used for peak shaving, non-emergency demand response or selling power, apart from narrow grid-reliability dispatch. Outside those limits, all non-emergency engine requirements apply.
Start from the worst event you plan for. Diesel is stored on site but needs deliveries and fuel care. Natural gas needs no tank, but FEMA warns supply can fail in wind, flood or earthquake. Bi-fuel units, or two generators on different fuels, hedge that risk. Check your state's design standards.
Review the scope, visit BIDR Power, or send BIDR Technologies your load list for a quote.